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Ming-Li Precision Evaluates the Introduction of Sarix 3D Micro EDM to Enhance Micro Molding Tooling Capabilities

Continuous Investment in Advanced Manufacturing at Ming-Li Precision

Ming-Li Precision Steel Molds Co., Ltd. has long been dedicated to the development and production of precision molds and micro molding solutions. With the growing demands from industries such as medical devices, electronics, and optics, traditional machining technologies are reaching their limits.

To meet these challenges, Ming-Li is currently evaluating the introduction of Sarix 3D Micro EDM from Switzerland, one of the world’s leading micro electrical discharge machining (micro EDM) technologies. This investment aims to significantly enhance our capabilities in micro molding tooling.


What is Sarix 3D Micro EDM?

Sarix 3D Micro EDM is an advanced three-dimensional micro electrical discharge machining technology developed in Switzerland. It is specifically designed for the production of ultra-high precision features, microstructures, and complex geometries. Sarix is recognized as a leader in the micro EDM field, and it is particularly suitable for applications such as:

  • Micro molding tooling manufacturing

  • Precision medical device components

  • Micro gears and optical components

  • Electronic connectors and MEMS parts


Key Advantages of Sarix 3D Micro EDM

1. EDM Milling

Sarix’s unique EDM milling function enables material removal like a traditional milling process but with electrical discharges. This allows toolmakers to “sculpt” three-dimensional microstructures with micron-level precision, creating complex cavities, channels, and freeform surfaces that conventional machining cannot achieve.

2. Micro Hole Drilling

Sarix provides outstanding micro hole drilling capability, with hole diameters down to Ø20 μm or smaller. This is critical for producing cooling channels, micro nozzles, and microfluidic structures, directly improving mold cooling efficiency, cycle time, and tool lifetime.

3. Complex Structures

Sarix 3D Micro EDM allows for the machining of deep, intricate, and fine structures that are impossible with traditional CNC or grinding, ensuring the highest design freedom for advanced molds.

4. Superior Surface Quality

With excellent surface finish achievable during EDM, Sarix reduces or eliminates the need for additional polishing, shortening overall lead time for mold manufacturing.

5. High Automation

The system is fully compatible with CAD/CAM integration, enabling faster prototyping, shorter mold development cycles, and higher repeatability.

6. Wide Material Compatibility

Sarix is capable of machining hardened steels, tungsten carbide, and high-performance alloys, meeting the full spectrum of requirements for precision molds.


Why is Sarix 3D Micro EDM Crucial for Micro Molding?

In micro molding tooling, cavities often require ultra-fine structures and extremely precise geometries. Traditional machining methods are limited by tool size and process constraints.

The introduction of Sarix 3D Micro EDM offers:

  • Longer mold lifetime and consistency

  • Higher accuracy in ultra-fine structures

  • Optimized cooling designs to shorten molding cycles

  • Improved product functionality and reliability

For industries such as medical devices, electronics, optics, and MEMS, this technology represents a major breakthrough.


Ming-Li Precision’s Commitment

At Ming-Li Precision, our core values are precision, innovation, and professionalism. We continuously invest in advanced technologies to strengthen our capabilities. By evaluating the adoption of Sarix 3D Micro EDM, we reaffirm our commitment to providing industry-leading micro molding tooling and precision mold solutions.

We believe that this technology will further consolidate Ming-Li’s competitive advantage in precision mold manufacturing and bring even greater value to our global customers.

 

Q & A

Q1: What is Micro EDM ?
A1: Micro EDM is a high-precision electrical discharge machining process used to create extremely small and complex structures. Unlike traditional CNC milling, micro EDM can achieve micron-level accuracy, making it ideal for micro molding tools, medical device components, and micro gears.

Q2: What is EDM Milling ?
A2: EDM Milling is a technology that uses electrical discharges like a milling process, allowing the machine to “carve” three-dimensional microstructures. With Sarix 3D Micro EDM, EDM milling can produce deep slots, micro cavities, and freeform surfaces that traditional machining cannot achieve.

Q3: Why is Micro Hole Drilling  important for micro molding?
A3: Micro hole drilling is critical in mold cooling design. With holes as small as Ø20 μm, Sarix 3D Micro EDM enables efficient cooling channels and micro nozzles, which improve mold lifetime, cycle time, and product consistency.

Q4: Why choose Sarix 3D Micro EDM for precision molds?
A4: Sarix 3D Micro EDM combines micron accuracy, superior surface finish, and automated CAD/CAM integration. For precision molds and micro molding applications, it ensures higher dimensional stability, repeatability, and product reliability.

Q5: How does Sarix 3D Micro EDM benefit micro molding applications?
A5: In micro molding, parts often require ultra-fine structures and complex geometries. Sarix 3D Micro EDM allows toolmakers to achieve these features with greater accuracy and durability, enabling industries such as medical, electronics, optics, and MEMS to reach new performance standards.

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